Forklift Repair in Colorado Springs: Where to Get Repair Services in Colorado Springs, CO

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The pink skyline of Colorado Springs, CO. Those seeking forklift repair in Colorado Springs have multiple providers to choose from. Service providers offer urgent repair services, planned maintenance, tire replacement, and specialize forklift battery maintenance.

Need forklift repair in Colorado Springs, CO?

If you’re a business owner, operations manager, or part of a maintenance team, you’re in the right place.

We’ve compiled this guide to help you find the solutions you need.

You’ll discover forklift repair providers in Colorado Springs. You’ll get an overview of forklift repair costs.

And you’ll see a forklift troubleshooting guide that might save you a repair bill!

Let’s dive in!

Where to Get Forklift Repair in Colorado Springs, CO

Here’s a list of service providers offering forklift repair and maintenance in Colorado Springs:

Welch Equipment Company

Welch Equipment Company is located in Colorado Springs. The company began operations in 1985 and currently employs over 250 people. Welch promises quick forklift repair services. They aim for an on-site arrival within 2 hours in metro areas. Additionally, they offer planned maintenance agreements. Welch is not accredited by the Better Business Bureau (BBB). But they’ve had a BBB file since 1996. Currently, they maintain an A+ rating.

Arnold Machinery Company

Arnold Machinery Company has a long history dating back to the 1920s. In 2006, Arnold Machinery Company expanded to Colorado Springs. The company offers several forklift repair services from a dedicated facility. These services are available 24/7 for any make and model of forklift. Arnold Machinery Company is not accredited by the Better Business Bureau (BBB). But, their corporate headquarters has maintained a BBB page since 2012. They currently have an A+ rating.

DW Equipment Repair & Service

DW Equipment Repair & Service has been a family-owned business in Colorado Springs since 2004. The company offers on-site equipment repairs for various types of lift trucks. That includes LP gas, diesel, and electric models. Apart from repair services, DW Equipment offers several industrial products. These include forklifts, dock equipment, racking, and safety equipment.

ZiggyLift

ZiggyLift is a veteran-owned business with over 33 years of experience. The company specializes in forklift repairs and also provides hydraulic cylinder repair services. They work with electric, propane, and diesel trucks across all forklift brands. ZiggyLift serves both commercial and residential clients with on-site or in-shop repairs.

HesLift Service

HesLift Service is a company that specializes in forklift repairs in Colorado Springs. They work on all makes and models of forklifts. HesLift Service promises to respond within 24 hours. Also, they stand out by not charging for fuel, shop supplies, or environmental charges. HesLift Service does not have a Better Business Bureau (BBB) accreditation or page. But, their homepage displays Google reviews. These show customer satisfaction with their customer service, timeliness, and pricing.

Equipment Maintenance Technicians

Equipment Maintenance Technicians is in Aurora, CO. The company has been active in the industry since 2003. They provide mobile maintenance services for forklifts in Colorado Springs. Their offerings include immediate repairs, planned maintenance, and preventive maintenance. Additionally, they handle many types and brands of forklifts. Better Business Bureau (BBB) has listed Equipment Maintenance Technicians since 2019. They hold an A+ rating there.

OSHA Forklift Repair Guidelines in Colorado Springs, CO

Understanding OSHA’s forklift repair guidelines in Colorado Springs, CO, is essential. It helps when assessing the seriousness and urgency of forklift issues. Here’s what to know:

Introduction to OSHA

The Occupational Health and Safety Administration (OSHA) is an independent federal government agency. It monitors workplaces and creates safety rules. This includes setting standards for forklifts. OSHA’s guidelines are more than just recommendations. They are regulatory requirements. Failing to follow these standards can lead to severe consequences. For example, fines, imprisonment, and reputational damage.

Immediate Removal of Unsafe Forklifts

OSHA says forklifts must be removed from service if they’re unsafe, defective, or need repair. But these terms are broad. To clarify, OSHA offers some guidelines in a letter of interpretation. In it, OSHA says they consider the total circumstances when assessing what’s “unsafe.” This includes the forklift’s overall condition. It also includes adherence to the manufacturer’s repair and maintenance guidelines. Additionally, OSHA will consult with any relevant industry consensus standards, like those from the American National Standards Institute (ANSI), when determining what’s “unsafe.”

Example Conditions Requiring Removal

OSHA gives examples to show when a forklift should be immediately taken from service. These include, but are not limited to, a variety of conditions:

  • Damaged overhead guards
  • Cut tires
  • Missing bolts
  • Cracked welds
  • Leaking fuel systems
  • Sparks or flames coming from the exhaust
  • Operation at abnormally high temperatures

The employer must immediately remove the lift truck from service if any of these conditions are present. Before returning to service, the root cause of the issue must be identified and fixed.

Authorized Personnel for Repairs

OSHA dictates that forklift repairs should only be done by authorized personnel. Who counts as “authorized”? OSHA provides this definition:

“Authorized person means a person approved or assigned by the employer to perform a specific type of duty or duties or to be at a specific location or locations at the jobsite.”

OSHA also gives this definition elsewhere:

“Authorized means an employee who the employer assigns to perform a specific type of duty, or allows in a specific location or area.”

Designated Areas for Repairs

OSHA requires that forklift repairs be done outside areas with heightened risks, for example, in places with combustible vapors or dust. Repairing lift trucks in these environments can lead to fires or explosions.

Mandatory Quality Standards for Replacement Parts

OSHA states that replacement parts for forklifts must be of equal quality to the manufacturer’s components. This rule is in place to ensure safety. After all, subpar parts could fail and endanger the safety of both operators and bystanders.

Inspections to Ensure Safety

OSHA requires regular inspections to ensure the forklifts are safe to use. These inspections must be done using the forklift. When trucks are used across multiple shifts, OSHA requires checks at least daily.

Inspections include both visual and operational checks. Visual checks mean examining the lift truck thoroughly without operating it. Operational assessments take place on a running forklift. The forklift operator should look for any irregularities or defects during both inspection types during these checks. If the truck is unsafe, it must not be used until it is repaired.

Compliance with Maintenance Standards

OSHA has set specific general upkeep standards for forklifts. These include keeping them free from excessive grease, oil, and lint. Doing so helps prevent accidents like slips, falls, and fires.

Types of Forklift Repair Services in Colorado Springs, CO

Forklift repairs may seem uniform. But there are some nuances to consider. That way, you’ll be better equipped to choose the service that suits your needs. Here’s what to know:

Reactive Maintenance: Addressing Sudden Issues

Reactive maintenance addresses sudden problems with forklifts. These problems make the truck unsafe or defective, rendering it unusable until corrected. This creates a need for an urgent resolution, as downtime can cause financial losses for businesses. Common reactive maintenance repairs for forklifts include:

  • Failure to start
  • Problems lifting
  • Cutting out
  • Running roughly
  • Brake malfunctions
  • Damaged seat belts

Proactive Maintenance: Preventing Future Problems

Proactive maintenance is often called planned or preventative maintenance (PM). Regardless of the name, it refers to maintenance services scheduled at regular intervals. For internal combustion forklifts, this is usually every 250 hours. Electric forklifts need maintenance every 500 hours. A more thorough service is performed every 2,000 hours. This applies to all fuel types

Proactive maintenance aims to prevent more significant issues by fixing minor problems early on. It also maintains lift truck longevity by replacing wearable parts, consumables, and liquids such as:

  • Oil
  • Filters
  • Lift chains
  • Axle bushings
  • Spark plugs

Tire Repairs and Replacements: Specialized Service

Forklift tire maintenance differs from mechanical repairs. They’re typically handled by tire specialists, separate from forklift technicians. Replacing forklift tires requires specialized equipment, like hydraulic presses. Not all providers have this equipment. Others may have such machinery on-site or use mobile tire trucks. The latter approach ensures a faster turnaround, promptly getting the forklift back into operation.

Battery Servicing for Electric Forklifts

Battery servicing is essential for electric forklifts. Without care, forklift batteries can fail prematurely, costing thousands to repair or replace. Forklift battery services include reactive maintenance. An example is fixing issues like dead cells in batteries. It also includes preventative actions. For instance, acid level adjustments, battery cleaning, and replacing battery posts. Battery maintenance is often separate from mechanical forklift maintenance and repairs. However, basic battery care is part of many planned maintenance programs.

The Cost of Forklift Repairs in Colorado Springs, CO

The average cost of forklift repairs varies based on the complexity of the repair. Simple repairs that take an hour or two might cost $150 to $500 in labor, parts, and supplies. However, more extensive and time-consuming maintenance can be much more expensive. They can cost $5,000, $10,000, or even more. I’ve personally seen invoices approaching $30,000.

Repair costs also depend on the type of forklift. Heavy-duty forklifts usually have higher repair costs. This is because their components are larger and heavier. As a result, these components are more expensive to replace and transport.

Examining Forklift Repair Price Factors in Colorado Springs, CO

Let’s look at the primary price factors involved in forklift repairs. This will equip you with the knowledge needed to ensure you don’t overspend:

Labor

Labor costs are critical to consider when reviewing your invoice or quote. Technicians or service providers charge hourly. Rates usually start at $100 per hour and increase from there. This means that even minor repairs can swiftly accumulate to hundreds of dollars.

Travel Charges

When looking at forklift repair costs, it’s important to consider travel charges. These charges apply if you choose on-site service from a technician who travels to you. You might get charged based on the technician’s hourly rate. Or, they might have a reduced fee for travel time to your location. Regardless, the closer you are to the technician or service center, the less you’ll likely pay for travel.

Additionally, travel charges might mean the cost of moving the forklift to the service center. This is sometimes needed for complex or unsafe repairs. The price depends on truck size and distance. But expect to spend anywhere from a few hundred to a thousand or more dollars for a round trip.

Parts

Typically, you have two options for forklift replacement parts: Original equipment manufacturer (OEM) or aftermarket parts.

OEM parts come directly from the forklift’s original manufacturer. They adhere to the exact engineering and design specifications. This ensures the highest quality and precise fit. However, quality comes at a price, making OEM parts more expensive. On the other hand, third-party companies make aftermarket parts. They are widely available and often more budget-friendly than OEM parts. However, quality can vary; some may not meet the same standards.

It’s crucial to note that OSHA requires parts to be replaced with equivalents in terms of quality. Whether you or a technician is responsible for parts replacement, ensure no substandard parts are used.

Subcontracting Fees

Not all repair service providers can handle every repair. This is especially true for specialized components like electric motors and hydraulic cylinders. These items require specific skills and tools to fix. If a service center can’t repair or refurbish these parts, they might outsource the work to a partner vendor. Make sure that any subcontracting fees are transparent in your repair estimate.

Shop Fees

Shop fees are for incidental items used during servicing. These items include cleaning solvents, rags, towels, lubrication grease, and other consumables. These are not actual components but are necessary for maintenance. Typically, shop fees should be less than $20. But it’s important to check your invoices closely. This is to ensure that the shop fee charges are not excessive.

Environmental Charges

Environmental charges cover the service provider’s fees for the disposal of harmful materials in a way that protects the environment. Examples of such materials are engine oil, hydraulic oil, and batteries. Usually, environmental charges are less than $20.

What to Look for in a Forklift Repair Provider in Colorado Springs, CO

It’s essential to consider some key factors when selecting a forklift repair provider in Colorado Springs. That way, you can make a well-informed decision. Let’s take a closer at each:

Service Offerings

Forklift repair can include different types of services. These range from reactive maintenance for urgent problems to proactive or planned maintenance. You might also need specific services. Examples are tire repair, replacement, or specialized battery care for electric forklifts. Not all providers offer a complete set of services. So, make sure the service provider has the exact services you need.

Forklift Compatibility

Forklifts have been around for over a century. They come in various types, including older models with different technologies. Such variety makes it essential to ensure your chosen service provider knows how to fix your forklift. They should have repair manuals and, ideally, hands-on experience. Technicians who aren’t familiar with your equipment can take longer to troubleshoot. This can increase labor costs and affect your satisfaction as a customer.

Service Setting

Forklift repair providers usually offer two options for repair settings. They can repair the forklift on-site at your location. Or, they can transport the truck to their service facility. On-site repairs minimize downtime and keep productivity up. However, some complex or unsafe maintenance might need to be done at the service provider’s location. Ensure the service provider can do the repairs in your preferred or required setting.

Parts Availability

Some service providers have their own parts department. This lets technicians get the parts needed to repair your lift truck quickly. In some situations, the provider might need to order parts. They could order from the original manufacturer or an aftermarket source. Either way, checking if the service center can get the necessary parts and, if so, how quickly is essential. You may also want to ask about your options for expedited shipping.

After-Hours Support

After-hours support is critical if you need urgent maintenance for your lift truck. Many service providers work during standard business hours. But, some providers understand that you might need service outside these hours. To meet these needs, many service centers offer 24/7 on-call repair services. These services often cost more. However, repairing your lift truck quickly may be more important than the extra cost.

Response Time

When choosing a service center, think about their promised response time. The sooner a technician gets to you, the faster they can find the problem. Then, they can plan the repair and fix your lift truck. This applies to 24/7 emergency service. It’s also relevant for services rendered during regular business hours. Service providers have different response times. For instance, some promise to respond within a few hours. Others may take up to 24 hours to respond.

First-Call Fix Rate

Try to choose service providers with a high first-call fix rate. A high first-call fix rate shows that the provider is efficient. If technicians don’t fix the problem on the first try, it wastes time and money. It also makes the repair process take longer. But be aware: Not all providers share this information. You might have to ask about it specifically. Find out what percentage of calls they can resolve on the first visit to ensure your forklift repairs are efficient and effective.

Customer Support

When choosing a forklift repair provider, consider their level of customer support. How easy is it to contact them? Do they provide different ways to get in touch? These could include email, live chat, phone, or text support. Also, think about how they act during interactions. Are they polite, professional, and helpful? Or do they want to end the conversation quickly? Good customer support can significantly affect how satisfied you are with the company.

Loaner Forklifts

Finally, consider whether you need a loaner forklift. This could be important if you only have one forklift. Ask the service center if they offer temporary lift trucks for their repair customers. Also, ask if you can get a discount since you’re concurrently paying for repair services. For example, some providers give a 25% discount on rentals while fixing your forklift.

Troubleshooting Guide for Common Forklift Problems

Before you call for professional help, check out the guide below. You may be able to fix the issue yourself and save you the repair bill cost. Common forklift repair issues usually fit into one of two categories. These are “no-start” and “no-lift.” You’ll find some tips below for dealing with each:

Troubleshooting a No-Start Situation (LPG Forklifts)

If your propane forklift won’t start, here are some tips to troubleshoot the issue:

Check the Tank and Fuel Hose

Ensure the tank and the fuel hose connected to the forklift are correctly secured. There should be approximately a 1/4-inch gap between them. If not, put on proper protective equipment and unscrew the tank hose. Then, re-screw it to create the appropriate opening.

Inspect O-Rings

If you encounter difficulty screwing the nozzle back in, it may be due to O-ring issues in the tank valve. Inside the valve are two O-rings. One is square, and the other is a smooth style. Each must be present and correctly seated for a secure connection. Replace or re-seat them if damaged or missing before reattaching the hose.

Verify Tank Valve

Ensure the tank valve is in the open position by turning it counterclockwise. Listen for a swooshing sound, indicating fuel flow into the truck’s fuel system.

Check Orientation

Confirm that the tank is installed with the nozzle pointing downward. Incorrect orientation can disrupt the fuel suction tube’s ability to draw liquid.

Assess Fuel Level

Some fuel tanks have a gauge. Others require physical manipulation or weighing to gauge their contents. An empty tank weighs about 30 pounds, while a full one should weigh 70 to 80 pounds.

Cold Weather Considerations

In cold weather conditions like those found in Colorado Springs, propane forklifts may struggle to start. Ideally, bring the forklift indoors to let it naturally warm up. Or, use warm water or a heat gun on the regulator to unfreeze it and help fuel flow.

Troubleshooting a No-Start Situation (All Forklift Types)

For all types of forklifts, follow these procedures to address a no-start situation:

Check Gear Selector

Verify that the gear selector is in the “Neutral” position. Most forklifts with automatic transmissions have three functions: forward, neutral, and reverse. The truck must be in “Neutral” to start.

Confirm Operator Presence

Ensure the operator is fully seated on the lift truck’s seat. Many lift trucks have seat sensors. These sensors stop the truck from working unless they detect enough weight. This confirms the presence of the operator.

Secure Seat Belt

Ensure that the seat belt is securely fastened. Some forklifts have interlocked seat belts. The forklift will not operate if the seat belt isn’t buckled.

Troubleshooting an Electric Forklift with No-Lift Functionality

If you encounter a no-lift situation with an electric forklift, consider these steps:

Check Battery Level

Look at the battery level. Many electric forklifts have a feature that changes how the battery’s power is used. When the battery is low, this feature sends more power to the drive system and less to the hydraulic system. This lets operators drive the forklift to a charging station instead of it shutting down.

Operator Weight

Make sure the operator is properly seated on the forklift’s seat. See that they are putting enough weight on it. 

Seat Belt

Confirm that the seat belt is securely fastened.

FAQs About Forklift Repair in Colorado Springs, CO

What is the most expensive part of a forklift?

The mast is usually the most expensive part of a forklift to replace. The mast is also known as the upright. It’s the part that the forks are attached to, allowing them to move up and down. Masts are made of many steel and hydraulic parts, making them expensive. The cost varies depending on the size of the lift truck. For smaller trucks, masts might cost between $6,000 and $8,000. For larger trucks, they can cost more than $15,000.

Are forklifts easy to repair?

The difficulty of forklift repairs can vary. Some repairs are simple. For instance, replacing seatbelts, changing light bulbs, or replacing engine belts. Others are more complicated. These include fixing electrical shorts, replacing wire harnesses, or overhauling engines. Remember that OSHA rules say only authorized people can repair forklifts. This applies no matter how complex the fix is.

How long does it take to repair a forklift?

The time it takes to repair a forklift depends on the problem’s complexity. Simple repairs take an hour or less. More complicated repairs can take between 4 to 8 hours. The most complex repairs might take a week or more. That includes actions like fixing transmissions or hydraulic systems. 

How often should a forklift be serviced?

How often a forklift should be serviced depends on its fuel type. Internal combustion forklifts typically need maintenance every 250 hours of use. Electric forklifts usually need servicing every 500 hours. All kinds of forklifts typically need a comprehensive service every 2,000 hours.

What is the lifespan of a forklift?

Forklifts generally last about 10,000 hours. But varies based on several factors. These include the environment it’s used in, its fuel type, how it’s operated, and how well it’s maintained.

What are the most replaced parts on forklifts?

Forklifts have numerous wearable parts that eventually need replacement. These include attachment, mast, and axle bushings and bearings. They also include brakes, filters, starters, regulators, and belts. Electric forklifts need regular brush and contactor tip replacements. Regularly maintaining and replacing these parts is crucial. It keeps the forklift working well and ensures its safety and longevity.

How often should a forklift be greased?

It is best to grease forklifts every week. Forklifts have several points that need lubricating, including the steer axle, attachment sliding plate bearings, chains, and mast slides. Regular greasing reduces heat and friction. This helps prevent wear and premature failure. It also ensures the components work at their best.

Do forklifts need oil changed?

All forklifts need regular oil changes. Internal combustion forklifts have engines that require frequent oil changes every 250 hours or as the manufacturer specifies. Electric forklifts don’t have engines, so they don’t require engine oil changes. But they and all other forklifts have hydraulic oil. Hydraulic oil should typically be changed every 1,000 hours.

What Next?

You came looking for information on forklift repairs in Colorado Springs.

You’ve discovered service providers in the area. You’ve seen OSHA’s forklift repair guidelines. And you’ve seen what goes into forklift repair costs. 

But there’s lots more to know about forklifts. 

So, check out our latest blog posts to stay informed. 

See you there!

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