Forklift Repair in Denver, CO: Where to Get Repair Services In and Near Denver, Colorado

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Those looking for forklift repair in Denver, CO will find multiple options. Forklift service providers in the area offer reactive maintenance, planned maintenance, and tire repair and replacement services.

Need of forklift repair in Denver?

If so, you’re probably frustrated, anxious, and confused.

This article is your relief.

Inside, you’ll get a list of forklift repair providers in Denver, CO. You’ll also get an overview of common forklift repairs and costs.

And we’ve included a troubleshooting guide that might save you a repair bill.

Let’s dive in!

7 Forklift Service Centers Offering Forklift Repair in Denver, CO

Need forklift repair in Denver? We’ve compiled a list of companies in the area offering these services. Check them out below:

5280 Equipment Sales & Rental

5280 Equipment Sales & Rental, known as 5280 Lift Systems, operates in Denver. The company provides both on-site and in-shop repair services. This includes emergency help for complex jobs. Additionally, they have an in-house fabrication shop. This shop is equipped to handle extensive repairs. Their services extend to equipment like lift trucks. 5280 Lift Systems doesn’t have a Better Business Bureau page. But it does currently boast positive Google reviews.

Western Material Handling

Western Material Handling operates from 3 locations, including one in Denver. Their services include selling new and used equipment. They deal in Hyster® forklifts and also offer Tailift trucks. They provide other services, including forklift repair. While they are not accredited by the Better Business Bureau, they have had a file with the BBB since 2018. Currently, they have an A+ rating.

Crown Equipment

Crown Lift Trucks is located in Aurora, CO, in the Denver area. It is part of the Crown dealership network. Crown is known for manufacturing forklifts. Their products include warehouse, sit-down, and stand-up equipment. They also offer forklift servicing programs. This can provide more efficiency than calling. On Google Reviews, they currently have a positive rating.

Forklift Specialists Inc.

Forklift Specialists Inc. has been family-owned since 1987. The company is based in Englewood, CO. Their services include rapid maintenance and repair for most forklift brands. The group is an accredited member of the BBB. But, they have had a BBB file since 2016. Currently, they hold an A+ rating.

Arnold Machinery Company

Arnold Machinery Company offers 24-hour forklift service. They operate an extensive network of 14 locations. This includes Colorado Springs and Denver. Moreover, their service team includes over 160 certified technicians. They also boast of having a $4 million parts inventory. Arnold Machinery Company is not currently accredited by the Better Business Bureau. But they have had a BBB file since 2001. They now hold an A+ rating.

FMH Material Handling Solutions

FMH Material Handling Solutions offers emergency services around the clock. They operate from three locations, including Denver. They promise a quick response, usually within 4 hours. They also provide discounts on lift truck rentals while servicing. FMH is not officially accredited by the Better Business Bureau. But they have been on file with the BBB since 1993. Currently, they have an A+ rating.

ColoradoLift Equipment Inc.

Based in Littleton, CO, Colorado Lift Equipment offers forklift repair services in Denver, CO. They provide on-site support with a 24-hour response time and have technicians trained to handle repairs on all forklift makes and models. Additionally, they offer a mobile tire press service for on-site tire replacement. They don’t hold an accreditation. But they have had a file with the Better Business Bureau since 2006 and currently maintain an A+ rating.

OSHA Forklift Repair Guidelines for Denver, CO

OSHA has specific guidelines for forklift maintenance and repair. They’re contained within standard 1910.178. By adhering to OSHA’s policies, forklift users can lower the risk of accidents, injuries, and fatalities. Here’s an overview of those regulations:

When Repairs Are Required

OSHA requires that any forklift be removed from service if it needs repair, is defective, or is unsafe. OSHA checks several factors to see if a forklift needs fixing or is faulty. These factors include:

  • The truck’s condition
  • Compliance with the maker’s limits
  • Relevant industry safety standards

OSHA also specifies what it would consider unsafe conditions. They list broken gauges, cracked welds, and missing bolts as such. They also say damaged guards and tires make a forklift dangerous.

Authorized Personnel and Replacement Parts

Only authorized personnel can repair forklifts. That’s per OSHA standard 1910.178(a)(1). These personnel are specially trained to carry out repairs safely and effectively. Also, OSHA requires any replacement parts to be the same quality as the original ones. This rule is in place to ensure that repairs maintain the equipment’s safety and functionality.

Fire Safety and Repair Guidelines

OSHA standard 1910.178(q)(2) forbids repairing lift trucks in places with flammable gases, vapors, or combustible dust. They also mandate that fire hazard repairs only happen in safe, designated areas. Moreover, the battery must be disconnected before fixing electrical systems to avoid fire risks.

Additionally, OSHA standard 1910.178(p)(4) says trucks with fuel system leaks can’t operate. Neither can forklifts that emit sparks or flames from the exhaust. OSHA also prohibits operating forklifts running operate at abnormal temperatures. The trucks must be serviced in all these conditions before they can be used again.

Daily Inspections and Maintaining Cleanliness

Forklifts must be inspected every day. These inspections check for conditions that could affect safety. The forklift must be taken out of service if any defects are found. Keeping industrial trucks, like forklifts, clean is also essential. They should not have lint, too much oil, or grease on them. Also, it’s vital not to use combustible cleaning products. This includes solvents with a low flash point that can easily catch fire.

Types of Forklift Repair Services in Denver, Colorado

Forklifts are like any piece of machinery. They require regular maintenance and repairs. These actions help keep equipment in optimal working condition. But not every service type is the same. Here are the significant types of forklift repairs to know about in Denver, CO:

Reactive Forklift Repairs

Reactive forklift repairs focus on issues that arise unexpectedly. That contrasts with proactive prevention. With reactive maintenance, the response is to unforeseen problems. For example, if a lift truck suddenly springs a leak. Or suffers damage from a speeding incident. Or it won’t start. Such issues demand a faster response because the lift truck is out of commission and cannot be used.

Planned Maintenance

Planned maintenance for forklifts is a proactive way to maintain their optimal condition. It involves regular servicing at set intervals. For gas-powered forklifts, this is typically every 250 hours. For electric-powered forklifts, it’s every 500 hours. 

Planned maintenance tasks include fluid and filter replacements. They also include lift chain inspections and battery servicing (if the truck is electric). Importantly, planned maintenance allows technicians to inspect the lift truck thoroughly. In doing so, they can identify any emerging issues. They can also address all maintenance items recommended by the manufacturer.

Tire Pressing Services

Forklift tires are vital for safety and efficiency. Worn or damaged tires are a safety hazard. They can destabilize the forklift, putting operators and nearby workers at risk. Such tires also affect productivity. They can cause increased wear on key forklift components, leading to higher maintenance costs.

Be aware, however, that tire services are different from standard forklift repairs. They often require special hydraulic presses, which not all service providers have. When dealing with tire issues, choose a service provider equipped to handle these specific needs.

The Costs of Forklift Repair in Denver (and When to Replace Instead of Repair Your Forklift)

Understanding the costs of forklift repair in Denver is crucial. But it’s equally important to think long-term about your equipment’s financial viability. After all, you want to avoid an equipment money pit. To help you make informed decisions, we’ll break down the typical costs you might encounter for forklift repairs. Also, we’ll discuss critical considerations to help you recognize when it’s more sensible to replace your forklift rather than repair it.

Breaking Down the Costs

Labor Charges

Labor charges constitute the hourly rate for the forklift technician performing the repairs. While prices may vary among service providers, expect to pay at least $100 per hour. Travel time is also usually factored into the overall cost. Proximity to the repair shop can influence travel expenses. That makes it ideal to choose a nearby provider to minimize travel costs.

Parts

The cost of repairing your forklift includes the price of necessary parts. There are two options: original equipment manufacturer (OEM) and aftermarket parts.

OEM parts come directly from the forklift’s manufacturer. They are known for high quality, precise fit, and meeting original engineering specifications. Often, OEM parts include warranties but are more expensive. 

Aftermarket means the parts aren’t made by the original manufacturer. Instead, another company produces the components. Aftermarket parts are less expensive and widely available. But their quality can vary. It’s vital to ensure any replacement parts meet OSHA’s standards. That means being at least equal in quality to the original parts.

Shop Supplies

Typical shop supplies charges range from $10 to $30. Shop supplies cover incidental consumables like glass cleaners, rags, and similar items. These charges should be minimal. But review them on your invoice to ensure transparency and fairness.

Other Forklift Repair Cost Factors

Repair costs for forklifts vary based on the complexity of the problem. For minor repairs, labor might take only 2 to 4 hours. But, more extensive maintenance needs more time. These could include significant overhauls or replacing large components. Such repairs could take days or even weeks. 

Sometimes, there are extra fees for fixing major forklift components. These fees might be for subcontracting parts or sending components out for rebuilding. The cost of parts also varies widely. Small items may cost just a few dollars. Major components like hydraulic cylinders or overhead guards can cost several thousand dollars.

Determining the Economic Life

When repair costs for your forklift rise, it’s essential to consider its economic life. Economic life when replacing the forklift is cheaper than continuing repairs. This differs from useful life, which is about how long the forklift can function. Economic life is about when it’s financially better to replace it. A helpful guideline to remember is if maintenance costs exceed $4 per operating hour, consider a replacement.

7 Factors to Consider When Looking for a Denver Forklift Repair Service Provider

Want to search on your own for a forklift repair center in Denver? Think about the criteria you’ll use to assess service providers. What standards must they meet to ensure they fit your needs correctly? Let’s some key considerations:

Types of Forklift Repair Services

First, identify the types of forklift repair services the provider offers. Ensure they can address your needs. For example, if you need significant repairs, planned maintenance, or tire pressing. Confirm that the services align with the issues your forklift is experiencing.

Makes and Models Covered

Forklifts come in various makes and models, each with unique technology and components. Verify that the service center is knowledgeable and experienced in repairing the make and model of your forklift. Whether you have a modern machine or a vintage model, they should be equipped to handle it.

Work Setting and Mobile Servicing

Consider your work setting and whether you need on-site repairs at your facility. If mobility is crucial, ensure the provider offers mobile servicing options. This allows technicians to visit your location, minimizing downtime and transportation costs. However, some repairs may require specialized equipment, like cranes and hoists. And that equipment may only be available at the service center. In such cases, also confirm that they can efficiently transport the forklift.

Service and Parts Availability

How easily you can get parts is a crucial factor that affects repair timelines. Quick access to parts can significantly speed up the repair of your forklift. It’s essential to check whether the service center keeps a stock of commonly used parts. This can reduce the time needed for repairs. If parts must be ordered, ask about the lead times and availability.

Technician Training and Qualifications

OSHA mandates that forklift repairs be carried out by authorized individuals. Many reputable service centers provide specialized training to their technicians. Primarily if they represent flagship forklift brands like Caterpillar or Toyota. Look for evidence of ongoing training and certification that meets your satisfaction.

Response Time and After-Hours Support

Check the provider’s response time for mobile servicing. Some offer rapid response times, such as within 4 hours, to address urgent repair needs. Additionally, inquire about their after-hours and emergency support. Access to technicians during non-business hours can be invaluable.

Customer Service and Convenience

Consider the provider’s overall customer service and convenience. Are they easy to communicate with? Do they offer multiple contact options like phone, email, or text support? Some providers even offer dedicated apps for scheduling repairs and tracking progress. Assess their level of professionalism, attentiveness, and willingness to accommodate your needs.

Forklift Troubleshooting Guide for Lift Truck Users in Denver

About to contact a forklift repair center in Denver? First, it’s wise to check if the issue with your forklift is simple. Sometimes, you can save time and money by handling it yourself. Review the following procedures to determine if you can fix the problem on your own:

Forklift Won’t Start

Proper Connection

Check where the coupler hose connects to the tank on a propane forklift. Ensure the gap is about 1/4 inch. If it’s greater, tighten the connector. Check for two O rings inside the nozzle end of the propane tank. They should be properly seated.

Fuel Level

Ensure there’s enough fuel. That may mean verifying the fuel level in the tank if it’s a diesel or gasoline model. If it’s a propane forklift, look at the tank. Some tanks have gauges. But if the tank doesn’t have a meter, you may need to lift it to assess the weight to determine how much fuel is in it.

Tank Orientation

If it’s a liquid propane tank, ensure the nozzle points downward. Rotate the tank if needed so the nozzle faces the correct direction. This is necessary to ensure the fuel line within the tank can draw the liquid fuel out of the tank and into the truck.

Battery Check

For internal combustion forklifts, confirm the battery’s health. A healthy 12-volt battery should read around 14 volts. Jump-start it if necessary, or use a charger to revive it.

For electric forklifts, you’ll have to put the truck on charge if the battery is low. Select a charger with the correct voltage and amp-hour rating. Then, connect the battery to the charger. Wait until the charger display indicates the cycle is complete. If it’s a lead-acid battery, you’ll need to wait another 8 hours for it to cool down before using the truck.

Cold Weather Start

In cold weather, the fuel delivery system can be affected. Ideally, bring the forklift indoors to warm up. You can also use a heat gun or hot water to thaw frozen components.

Gear Selector and Seat

Ensure the gear selector is neutral. Also, buckle the seat belt. And make sure the operator is sitting with enough of their weight on the seat. Some forklifts have seat and seat belt sensors that won’t allow the truck to start or function otherwise.

Emergency Brake

Check the emergency brake; some forklifts must be engaged or disengaged to start. Refer to the owner’s manual if in doubt.

Forklift Won’t Lift

Battery Level

Some forklifts have an automatic shutoff feature. This will kick in if the battery level gets too low. This reserves power for essential functions like driving. Charge the battery to restore lifting capability.

FAQs About Forklift Repair in Denver

What is the most expensive part of a forklift?

The most expensive part of a forklift is typically the upright, also known as the mast. It’s responsible for lifting and lowering the forks. Smaller forklift masts can cost thousands of dollars. Large forklift masts can cost tens of thousands of dollars.

Are forklifts easy to repair?

Forklift repairs vary in complexity. Some repairs are relatively straightforward, for example, replacing a torn fan belt. Others are difficult, like replacing an inner transmission component. Regardless of ease, OSHA mandates that only authorized individuals perform forklift repairs.

How long does it take to repair a forklift?

Repair times for forklifts can vary widely. Minor repairs can take an hour or less. For instance, replacing headlights or seatbelts. More complex jobs can take a week or longer to complete. Many repairs can be done within a workday, mainly if conducted on-site.

How do you service a forklift?

Forklift servicing involves various tasks, depending on the type of forklift. Typical maintenance for internal combustion trucks includes changing engine oil and filters. For electric forklifts, actions include checking contactors and replacing the gear oil. Specific service requirements vary based on manufacturer recommendations.

How often should a forklift be serviced?

Manufacturers typically specify service intervals for forklifts. For example, internal combustion forklifts often require service every 250 hours. Electric forklifts usually need maintenance every 500 hours. Both fuel types get a more comprehensive service every 2,000 hours.

How do you move a dead forklift?

To move a dead forklift, you can use another forklift to push or pull it. Alternatively, you can use a chain to tow it if needed. Ensure proper safety precautions are taken. And, ideally, have an operator in the dead forklift to steer.

Can you repair forklift forks?

Forklift forks generally cannot be repaired. This is because forks are a load-bearing mechanism. As such, interfering with their structure via repairs can affect their capacity. This, in turn, can affect safety. That OSHA prohibits any forklift alterations that can do so. Instead, replace damaged forks with new ones.

Why won’t my forks go up?

There could be various reasons why your forklift’s forks won’t lift. In electric forklifts, one common issue is a low battery charge. Some forklifts limit hydraulic movement to save battery power. Other potential causes include sensors to detect operator presence on the seat or seat belt buckling. Low hydraulic oil levels and worn-out contactors are other culprits behind a non-lifting forklift.

Why does my forklift keep cutting out?

Electric forklifts might stop working if their contactors are worn out from use. In these cases, the contactors can’t make the needed electrical connections. Cutouts can also happen for other reasons. One reason is faulty wiring, which is common in corrosive environments. Another reason is electrical issues within the forklift’s system.

What Next?

You arrived seeking information on forklift repair in Denver.

You’ve seen a list of service providers in Denver. As well as OSHA guidelines for forklift repair. You’ve also learned about standard repair services and their costs. And you know what to consider when choosing a service provider. 

But there’s much more to learn about forklifts. 

So, check out our latest blog posts to stay informed.

See you there!

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