Forklift Repair in Indianapolis: Where to Get Repair Services In Indianapolis, Indiana

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Those looking for forklift repair in Indianapolis, IN will find multiple options. Forklift service providers in the area offer reactive maintenance, planned maintenance, and tire repair and replacement services.

Are you seeking forklift repair in Indianapolis?

Whether you’re a business owner, operations manager, or part of a maintenance team, fear not.

We’ve put together this guide to help you find the necessary solutions.

Keep reading to see forklift repair providers in Indianapolis, cost insights, and a troubleshooting guide.

7 Forklift Repair Centers in Indianapolis, Indiana

Need a list of forklift repair providers in Indianapolis? We’ve compiled one below:

Crown Lift Trucks – Indianapolis

Crown Lift Trucks operates as an equipment dealership serving the Indianapolis area. It’s located in Plainfield, Indiana. It’s affiliated with Crown Equipment, a respected forklift manufacturer based in Ohio. Their forklift services include repair. Crown Equipment’s corporate headquarters currently has a 4.2-star rating on ChamberofCommerce.com.

Tynan Equipment Company

Tynan Equipment Company is a material handling equipment dealership in Indianapolis. The company specializes in both new and used equipment. They also offer repair and maintenance services. Tynan technicians are experienced, averaging 20 years in the field. Additionally, the company provides 24/7 mobile service and same-day service availability. Tynan Equipment Company isn’t accredited by the Better Business Bureau. But they’ve had a page with the BBB since 2007. They currently hold an A+ rating.

MH Equipment

MH Equipment has a long history in the industry, dating back to 1934. It operates as a full-service material handling equipment dealership today. They offer a variety of industrial products. Their services also include forklift repair from its facility in Indianapolis. They claim quick dispatch times for fast assistance. MH Equipment does not have Better Business Bureau accreditation currently. But they’ve maintained a file with the BBB since 1993. They hold an A+ rating at present.

Brennan Equipment Services

Brennan Equipment Services has been in the industry for over 60 years. They serve businesses in Indiana from their facility in Indianapolis. Brennan repairs all major forklift brands and models. They also provide on-site mobile services. And they promise a response within 24 hours. The company is not currently accredited by the Better Business Bureau. But their BBB file, which has been open since 2013, shows an A+ rating.

Allied Equipment

Allied Equipment is a full-service equipment dealership established in 1981. They represent leading brands, including Komatsu and Clark forklifts. The company also offers forklift repair services in Indianapolis. They cover all makes and models. Moreover, they operate a fleet of service vans. This equipment enables them to handle many types of repairs. On ChamberofCommerce.com, Allied Equipment has a 5-star rating.

ITS

ITS is a division of Weiss USA. As a material handling dealership, they carry UniCarrier forklifts. They also offer forklift repair services for all major forklift brands. Repairs can be done on-site or at their shop. ITS does not have Better Business Bureau accreditation. But its parent company, Weiss, has a page on ChamberofCommerce.com with a 3.7 rating.

Wolter

Wolter was established in 1962. It primarily serves the Midwest region. The company extends its forklift repair services to Indianapolis. Initially, it operated as Kensar Equipment Company in the area. The company provides on-site forklift repairs at its Indianapolis location. Wolter is accredited by the Better Business Bureau. This accreditation has been in place since April 2003. The company currently maintains an A+ rating.

OSHA Forklift Repair Rules for Indianapolis, IN

OSHA is the abbreviation for the Occupational Health and Safety Administration. It has a crucial role in setting and supervising workplace safety standards. These regulations broadly cover forklifts. Our focus here is on the rules for forklift repair and maintenance. Here’s what to know about them:

When to Remove a Forklift from Service

A crucial part of OSHA’s guidelines focuses on when to remove a forklift from service. OSHA says that any forklift that needs repair, is defective, or is unsafe must be taken out of service immediately.

The decision of whether a forklift is “unsafe,” “defective,” or “in need of repair” depends on the specific case. OSHA looks at various factors to make this determination. These include:

  • The truck’s condition
  • The manufacturer’s specified limitations
  • Any relevant safety standards

Additionally, certain damages can make a lift truck unsafe by increasing the risk of accidents. Examples include broken gauges, damaged overhead guards, and compromised tires. Employers are responsible for not using forklifts with these or any other safety risks.

Authorized Personnel for Repairs

OSHA standard 1910.178(q)(1) states that all repairs only be done by authorized personnel. Unfortunately, OSHA does not explicitly define what makes someone “authorized.” But common sense dictates that only those with the proper training, experience, and knowledge should repair forklifts. This helps ensure safety and compliance.

Replacement of Parts with Original Quality

OSHA says that, when replacing parts, they must be the same quality as the originals. This rule is in place to prevent the use of inferior components. Using subpar parts could compromise safety.

Fire Safety Measures During Repairs

OSHA has safety guidelines for forklift repairs to reduce hazards. For electric forklift repairs, technicians must first disconnect the battery. This de-energizes the electrical system. That helps reduce the risk of electrical shocks and fires.

Additionally, if a lift truck has fuel leaks, it cannot operate. This is also true for trucks emitting exhaust sparks or flames. And it applies to trucks running at abnormal temperatures. In these situations, the lift truck must be removed from service. Then, the underlying cause of the issue must be found and fixed. Only then can the lift truck be put back into operation.

Daily Inspections

Inspections are part of OSHA’s forklift standards. These checks are vital for operations that run multiple shifts. In all cases, inspections must happen at least once per day. 

During these checks, operators must do 2 things. First, they visually inspect the forklift for any unusual signs. Then, they assess its operational performance. They should be alert for strange sounds, odors, or performance irregularities. If any issues are found during these inspections, they must be addressed promptly. The forklift should only be used once it’s considered safe. 

General Upkeep

OSHA requires that forklifts be kept relatively clean. They should be free from excessive dirt, oil, or grease. When cleaning the equipment, a specific type of solvent is needed. It must have a high flashpoint. This reduces fire risks during maintenance activities. Following these general upkeep procedures helps ensure safer and more reliable forklift operations.

Types of Forklift Repair Services in Indianapolis, IN

There are different types of repair services. Knowing these distinctions is crucial. It helps you define your needs and lets you know what to expect from a service provider. Let’s explore each type:

Reactive Maintenance

Reactive maintenance deals with sudden and unplanned lift truck problems. These issues make the truck unusable until they are identified and fixed. Reactive repairs are usually urgent. They can cause stress and require immediate attention.

Many service providers in Indianapolis cater to these needs. They promise fast response times, with some guaranteeing on-site help within a few hours. Others provide 24-hour mobile technicians to handle such emergencies quickly.

Planned Maintenance

Planned maintenance is different from reactive maintenance. It proactively deals with issues before they become serious. This helps reduce problems throughout the lift truck’s life. And it can minimize downtime and related costs.

Planned maintenance includes several common tasks. For instance, changing engine oil and replacing filters. It also involves inspecting chains, tires, and anchors. 

Maintenance frequency depends on several factors. One key factor is the fuel type. Comprehensive servicing is typically done every 2,000 hours.

Tire Repair and Replacement Services

Tire services for forklifts are different from mechanical repairs. Special equipment is needed for these services. This includes tools like hydraulic presses. Technicians use them for tire repairs and replacements.

Some service providers handle both tire and mechanical repairs. Also, some providers have mobile tire trucks. These trucks are equipped with hydraulic presses. This allows them to replace tires directly on-site.

When choosing a service provider, distinguishing between tire services and general forklift repairs is essential. Doing so ensures that your chosen service partner can meet your needs.

Costs of Forklift Repairs in Indianapolis, IN

It’s essential to understand the costs involved in forklift repairs. This knowledge helps prevent unexpected expenses and overspending. Let’s look at the factors that influence the cost of forklift repairs:

Repair Nature and Complexity

The cost of forklift repairs largely depends on the type and complexity of the repairs. Simple tasks can take less time. For example, replacing a fan belt might take an hour. However, more complex repairs require more time. For instance, resolving issues in a contaminated hydraulic system. Or overhauling major components. These can take several days or even a week or more.

Getting a Quote

Before starting repairs, it’s normal to get a repair estimate. Whether you can get a quote right away depends on the problem. If the issue is straightforward, service providers might give quotes over the phone. However, a different approach is needed if the problem is complex or needs further clarification. A technician or representative will inspect the lift truck on-site in such cases. This allows for a more detailed assessment.

It’s a good idea to get several quotes if you have time. This lets you compare different aspects. You can look at labor and parts costs. You can also compare estimates of how long the repair will take.

Labor Charges

Labor charges are based on the hourly rates charged by service providers. These costs generally include several aspects. They typically cover the technician’s travel to your location, their work, and completing the job. Rates can differ between providers. But, the industry standard is often around $100 per hour or more.

Travel Charges

Travel time is another factor in costs. Choosing a service center close to you can reduce these expenses. Another potential cost is if your forklift needs to be transported from your location to the service center. In those cases, you might have to pay freight charges. If required and desired, ensure your chosen provider can arrange the logistics for you at a reasonable cost.

Parts Costs

Forklift repairs often need replacement parts. You generally have two choices: Original equipment manufacturer (OEM) parts or aftermarket parts. 

OEM parts are made by the equipment’s manufacturer. They are recognized for their quality and how well they fit. These parts usually cost more. But they offer a better fit for your equipment. 

Aftermarket parts are made by other companies. They are often less expensive. However, the quality of these parts can differ. It’s important to talk about these options with your service provider. You must also ensure that whatever parts you choose meet OSHA’s quality standards.

Subcontracting Costs

Repair centers sometimes call in outside specialists for rebuilding or overhauling parts. For example, transmissions or hydraulic elements. These services can add to the cost. Ensuring these extra charges are included in the initial quote is a good idea. And if they seem outsized, don’t be afraid to question them.

Shop Supplies

Shop supplies involve extra charges. These are for items used in the repair process. These include solvents, cleaning solutions, rags, and other consumables. These costs are usually small, ranging from $10 to $30. However, checking these charges to ensure they’re reasonable is a good idea.

What to Consider When Choosing a Forklift Repair Provider in Indianapolis, IN

When choosing a forklift repair provider in Indianapolis, careful consideration is needed. Several key factors must be taken into account. This ensures that your needs are efficiently met and that you receive satisfactory service. Here are some best practices to remember:

Services Offered

Start by making sure the provider offers the services you need. Do you need urgent repair? Or just regular maintenance? Do you need tire repairs? Remember, not every service center offers the same services. Ensure your chosen partner provides what you need.

Compatibility with Your Forklift

Make sure the repair center has experience with your forklift make and model. There are many different types of forklifts, including various manufacturers and models. There’s also an over 100-year history of forklift trucks. With such variety, picking a provider who knows your equipment is crucial. Otherwise, you risk paying higher labor costs as technicians struggle to diagnose and repair your unfamiliar equipment.

Repair Locations

You have 2 main options for where you can have forklift repairs completed. They can be done on-site. Some providers have mobile service vans with tools and parts for on-site repairs. Other providers might need the forklift brought to their service center. This can happen for complicated repairs or is otherwise unsafe to do on-site. Decide what you need or prefer. Then, check if the provider can meet your needs.

Parts Availability

Ask about replacement parts availability and lead time. Faster access to parts and efficient installation by technicians can significantly reduce downtime. Discuss expedited shipping options if you need quicker parts delivery.

Training and Experience

Look into the training and experience of the service center and its technicians. Full-service material handling dealerships usually provide manufacturer-specific training to their technicians. Such activity can improve both the quality and speed of repairs. Also, pay attention to certifications and years of experience. These are good indicators of the technicians’ competence.

Responsiveness

For urgent repairs, quick response is vital. Make sure the provider can respond fast to your repair needs. Many providers have 24-hour on-call services for emergencies. Some guarantee to respond within a few hours to a full day.

Customer Service

Look at the customer service experience of the provider. See if they offer various ways to contact them. These include phone, email, live chat, or mobile apps. Then, check their professionalism, courtesy, and helpfulness. Each aspect can significantly affect your experience with the provider.

Forklift Troubleshooting Guide for Users in Denver

When your forklift encounters problems, it can often be categorized into two main types. The first are “No-start” issues. The second is “No-lift” problems. Here are some tips for diagnosing and fixing both:

No-Start Issues

Tips for Starting All Forklift Fuel Types

  • Gear Selector: Ensure the gear shifter is in the neutral position
  • Seat Belt Buckle: Ensure your seat belt is buckled. Some sensors require buckling to work
  • Seat Weight: Sit with your total weight on the seat. Some sensors look for operator presence before allowing the operation
  • Emergency Stop: Check the emergency stop button (if present). Some brands may specify that the emergency switch must be engaged or disengaged to start

Tips for Starting LPG-Powered Forklifts

  • Tank Valve: Ensure the tank valve is in the open position. If not, turn the knob counterclockwise until you hear a “whoosh” sound that indicates fuel is flowing
  • Fuel Level: Verify the fuel level. Look at the gauge or estimate it by lifting the tank slightly
  • Fuel Tank Connection: Ensure the fuel hose is correctly attached to the tank nozzle, leaving a 1/4-inch gap
  • O-Rings: Check for two O-rings inside the tank nozzle and confirm they are properly seated
  • Tank Orientation: Confirm the tank’s straw is pointing downward for proper fuel siphoning
  • Battery: Check the battery voltage with an amp meter or charger, aiming for around 14 volts
  • Cold Weather Start: Warm up gas-powered forklifts in cold weather. Or use heating methods like hot water or a heat gun

Tips for Starting Electric Forklifts

  • Battery: Charge the battery with a matching charger. Follow up with an 8-hour cool-down period. Then, check water levels for lead-acid batteries. Top off as necessary

No-Lift Issues (Electric Forklifts)

When an electric forklift can’t lift, it’s often because the battery is low. In this situation, the battery diverts all power to the drive system. This way, there’s enough battery left for the operator to get to a charging station before the battery runs out entirely.

FAQs About Forklift Repair in Indianapolis

What is the most expensive forklift component?

The upright, or mast, is often the most costly part of a forklift. It handles raising and lowering the forks. The price of the mast varies. It can be between $8,000 for smaller truckers. And $15,000 or more for large-capacity forklifts.

Is it easy to fix a forklift?

Fixing a forklift can be easy or hard, depending on what needs to be repaired. Relatively simple tasks include changing a fan belt or replacing a light bulb. But more complicated repairs, like overhauling a transmission, are more challenging. Regardless of the repair’s complexity, OSHA requires that only authorized personnel repair forklifts.

How long do forklift repairs take?

The time needed for forklift repairs varies with the complexity of the issue. Simple repairs take between 1 to 4 hours. But, more extensive repairs or overhauls could take a week or more.

Why won’t my forklift lift up or down?

Hydraulic problems in electric forklifts often come from a low battery. When the battery’s charge drops to a certain level, it changes how it uses power. It redirects energy away from the hydraulics. This is to make sure the operator can get to a charging station.

How much does it cost to replace a forklift transmission?

Replacing a forklift transmission, including parts and labor, can cost around $6,000 to $10,000 or more. This covers disassembly, remanufacturing, reassembly, and testing.

What are common severe forklift defects?

Common forklift defects include overhead guard damage, missing bolts, and damaged tires. Per OSHA, these defects require that the forklift be removed from service. The truck can only return to use once the cause has been identified and rectified.

What are common service actions on a forklift?

There are several common service actions for internal combustion forklifts. These include changing the oil and filters and replacing the air filter. Other activities are maintaining the hydraulic oil and checking coolant levels. Additional checks include inspecting contactors and tips, replacing brushes, and checking gear oil. Service actions also involve replacing chains and greasing moving parts.

Why is my forklift not starting?

There are several common reasons why forklifts might not start. One reason could be a dead battery. Another issue could be the fuel system, such as clogged fuel filters. There can also be problems with the fuel tanks, like being empty or incorrectly installed.

How do you jump-start a dead forklift?

To jump-start a dead forklift battery, follow this sequence: Start by attaching the red (positive) cable to the dead battery. Then, connect the other end of the red (positive) line to the positive terminal on the good battery. Secure the black (negative) cable onto the good battery’s negative terminal. Finally, connect the black (negative) cable’s other end to the dead battery’s negative post. After giving a few minutes to charge, try starting the dead forklift. If successful, disconnect the cables in the reverse order.

Do forklifts have starters?

Internal combustion forklifts have starters. This includes engines that run on gasoline, propane, diesel, and compressed natural gas. These starters supply the initial power required to start the combustion cycle.

What Next?

You came looking for Indianapolis forklift repair information.

And you’ve found service providers, OSHA guidelines, repair services, and costs. 

But there’s more to discover about forklifts. 

So, explore our latest blog posts to stay updated. 

See you there!

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